High Precision Metal Stamping Parts All In House

85 sets of stamping machines, punching tonnage from 25 to 300 tons. We can produce the thickness of material from 0.1-5.0mm.

Turnaround Time

  1. Tooling = 2 weeks
  2. Samples = 1-2 weeks
  3. Production (Qty 10k) = Around 2-3 weeks

Customization Capabilities

Our factory has 10 R&D experts with over a decade of experience in mold design and technical assessment for stamping projects.

Quality Control

Quality management system fully complies with IATF16949:2016. The zero-defect quality goal of not manufacturing defective products and outflowing defective products.

Advanced Equipment

Partzcore has 82 punching machines ranging from 25T to 300T. The fastest stamping speed has reached 1200 times/minute. The current utilization rate of stamping machines is 60%.

CERTIFICATE

Certification

IATF 16949, ISO 14001, ISO 9001

Factory View

Factory photos, stamping machines

85 sets of stamping machines, punching tonnage from 25 to 300 tons.

The Process of Metal Stamping

Steps Involved in Metal Stamping

Designing the Die

The first step is to create a detailed design of the die, which is essential for shaping the metal and ensuring the final product accurately.

1

Preparing the Metal Sheet

The metal sheet is thoroughly cleaned and prepped for the stamping process to ensure high-quality results.

2

Stamping Process

The prepared sheet is fed into the stamping press, where it undergoes various operations like punching, bending, and blanking.

3

Finishing

The stamped part is finished through processes like deburring and polishing to ensure it meets the desired specifications.

4

Metal Stamping Materials

Partzcore offers the following materials for both our standard and custom metal stampings.

Aluminum

Such as: 1100 Aluminum, 2024 Aluminum, 2024 Aluminum, 2024 Aluminum, 5052 Aluminum, 6061 Aluminum

Steel

Cold Rolled Steel(like 1008, 1010, or 1018 is popular), Hot Rolled Steel, Pre-Galvanized Steel, Annealed Steel

Stainless Steel

Such as: 301 Stainless Steel, 304 Stainless Steel, 316 Stainless Steel, 430 Stainless Steel has excellent tensile strength.

Brass

Brass 230 (85/15) and 260 (70/30) are easy to form and resist corrosion well. These brass alloys are also called red or yellow brass.

Copper

Copper alloys are ideal for stamping because they resist corrosion, are flexible. Including C110, which is an excellent conductor.

Custom

Partzcore can stamp other sheet metal materials upon request. Please contact our experts about the materials you need.

Available Finishes

This finishing option is the fastest available. Parts may have visible tool marks and possibly sharp edges or burrs, removable on request. 

You can use sandblasting to peel paint, smooth out rust, take bumps and mars from stuff, and basically make things clean. Ironically, you can also sandblast things to scuff them up by etching the surface and give something a little bit of ‘tooth’ so that paint will stick better.

Type II anodizing enhances corrosion resistance. It allows parts to be colored in various shades like clear, black, red, and gold, typically for aluminum. Type III provides a thicker, wear-resistant layer as well as the corrosion resistance of Type II.

This process involves spraying powdered paint onto a part, which is then heated in an oven. The result is a tough, wear- and corrosion-resistant coating, more robust than traditional paint methods. A broad range of colors is available for achieving the desired look.

Plating involves coating a conductive surface with a thin metal layer. This method is often used to prevent corrosion, enhance durability, modify surface friction, and boost aesthetics.

Can't find the finish you require? Send us an RFQ, and we'll explore a finishing solution for you.

 
 
 

Tight Tolerances

Quality system management is based on five significant tools of quality management (SPC,MSA,FMEA,APQP,PPAP).

The zero-defect quality goal of not manufacturing defective products and outflowing defective products.

Pierced Holes: +/-.005mm on shear side of hole

Blanked Dimensions: +/-.1mm on shear side of part

Formed Dimensions: +/-.25mm inside of bend

Bend angles: +/-1 °

ADVANCED QUALITY CONTROL EQUIPMENT

Equipment Name

Precision

Brand

Origin

Qty

Image Tester

0.001mm

KEYENCE

Japan

4

Image Measuring Instrument

0.001mm

Hexagon

China

1

X-ray Tester

1PPM

Tian Rui

China

1

Roughness Tester

0.001mm

Mitutoyo

Japan

1

Force Measuring Instrument

0.01N

Zhongkejierui

China

1

 Concentricity Tester

0.001mm

  Si Dier

China

1

Projector

0.001mm

Wan Hao

China

4

Magnifier

0.0001mm

mitutoyo、Nikon

Japan

3

Rockwell Hardness Tester

HRC0.5

Shen Zhen Jing  Te

China

1

Digital temperature tester

1℃

TES

China

1

Contourgraph

0.0001mm

Mitutoyo

Japan

1

Digital Force Tester

0.01 kgf

SHIMPO

China

1

Push-pull Meter

0.5kg/2N

Sundoo

China

2

DC Resistor

x0.001mΩ

Zheng Yang

China

1

ROHS Tester

1PPM

Tian Rui

China

1

Types of Stamping

The four major types of metal stamping are progressive die stamping, fourslide stamping, deep draw stamping, and custom metal stamping, each with unique applications and benefits:

This method includes several different stations, each with its own unique function and tooling. As the metal strip progresses through the die, each station performs a different operation, resulting in a finished part at the end of the process. This method is ideal for high-volume production of small to medium-sized parts.

Known for its versatility, this method can create complex parts in a single operation. Fourslide machines use four horizontal slides to shape the metal, allowing for intricate bends and twists. This process is particularly useful for producing parts with complex geometries and multiple bends.

Used for creating deep, hollow shapes, this method is ideal for parts that require significant depth. Deep drawing involves pulling a sheet of metal into a die to form a deep, cylindrical shape. This process is commonly used for making components such as cans, cups, and automotive parts.

Tailored to specific needs, custom stamping involves designing unique dies and processes for specialized parts. This method allows for complete customization of the part's design, making it suitable for applications that require unique shapes and features.

Customized Assemblying Equipment

Most of the metal products in the market are assembled by human force. The process is complicated, and the appearance and dimensional tolerance of the product cannot be completely guaranteed.

At Partzcore, we can customize professional automatic riveting equipment and automatic assembly equipment for customers. Customized equipment has the following features.

Industries Served

We offer metal stamping services that cater to a variety of different industries and applications. Our metal stamping industries include, but aren’t limited to:

Precision-stamped parts are used in the manufacturing of automotive components such as engine parts, transmission systems, and electrical connectors. The high accuracy and reliability of stamped parts ensure the performance and safety of vehicles.

In the electronics industry, precision-stamped parts are used in the production of connectors, terminals, and other components that require high levels of accuracy and reliability.

Precision-stamped parts are essential for the production of medical devices and equipment, where accuracy and reliability are critical for patient safety and effective treatment.

Stamped parts are used in the production of a wide range of consumer electronics, including smartphones, laptops, and home appliances. The precision and consistency of stamped parts ensure the performance and durability of these products.

The aerospace industry relies on precision-stamped parts for the production of components used in aircraft and spacecraft. The high levels of accuracy and reliability required in this industry make precision stamping an ideal manufacturing process.

Metal Stamping FAQs

Precision-stamped metal parts are designed as customizable, complex components with tight tolerances. These components are used in virtually every industry due to their numerous advantages, including cost-efficiency, low waste, high quality, and accuracy. The process also simplifies automation, enabling rapid production of high-quality parts. Precision stamping allows for the creation of complex shapes and detailed designs that would be difficult or impossible to achieve with other manufacturing methods.

These parts are used in a wide range of applications, from electronic connectors and automotive components to medical devices and consumer electronics. The precision of the stamping process ensures that each part meets the exact specifications required for its intended use, which is essential for maintaining the performance and reliability of the final product.

Copper and its alloys, such as brass and bronze, are highly versatile and effective for metal stamping due to their excellent properties. Copper is a pure metal that can be stamped into a variety of parts on its own, but it is also useful for its alloys. Copper alloys include versatile metals such as brass, bronze, nickel silver, and more. This versatility makes copper and its alloys some of the best materials for metal stamping. The choice of material is critical because it affects the durability, conductivity, and overall performance of the stamped parts.

Other commonly used metals in stamping include aluminum, steel, and stainless steel. Each material has its own set of properties that make it suitable for different applications. For example, aluminum is lightweight and corrosion-resistant, making it ideal for automotive and aerospace applications. Steel, on the other hand, is known for its strength and durability, making it suitable for heavy-duty applications.

Selecting the right supplier for your metal stamping needs is crucial to ensure high-quality results. Consider the following factors when making your decision:

  • Experience: Look for suppliers with a proven track record in producing high precision metal stamping parts. Experienced suppliers are more likely to have the expertise and capabilities needed to meet your specific requirements.

  • Quality Control: Ensure the supplier has stringent quality control measures in place to guarantee the accuracy and consistency of their parts. This includes regular inspections, testing, and certifications to ensure the highest quality standards are met.

  • Customization Capabilities: Choose a supplier that can provide customized solutions to meet your specific requirements. This includes the ability to design and produce custom dies, as well as the flexibility to accommodate unique specifications and requirements.

  • Turnaround Time: Consider the supplier's ability to deliver parts within your required timeframe. Reliable suppliers should be able to provide accurate lead times and meet your deadlines consistently.

  • Customer Service: Look for suppliers that offer excellent customer service and support. This includes clear communication, responsiveness, and a commitment to meeting your needs and expectations.

  • Technology and Equipment: Ensure the supplier uses advanced technology and equipment to produce high-quality parts. This includes state-of-the-art stamping machines, precision tooling, and automated processes that enhance efficiency and accuracy.

Industries such as automotive, electronics, medical devices, and aerospace benefit significantly from high precision metal stamping.

The latest technologies include CNC machines, automation and robotics, and advanced quality control systems using laser scanning and digital imaging.

we can help

Provide Customized Solutions

Contact Partzcore (Email: sales@partzcore.com) to get a free quote and expert advice on custom metal parts. Our team will provide the right solution for your project.

Tell Us What You Need

Please share your specific needs with us, including drawings, reference images, and your ideas, so we can turn them into reality.

Professional Team

We will analyze your requirements and drawings to provide the optimal solution, along with a detailed quote within 24 hours.

Approve for Mass Production

Upon receiving your approval and deposit, we will proceed with mass production and manage the shipping process.

Get a free quote

Do You Need Help With Metal Parts?

Ask For A Quick Quote

Contact Partzcore (sales@partzcore.com) to get a free quote and expert advice on custom metal parts. Our team will provide the right solution for your project.

A GOOD CHANCE TO SOLVE YOUR PROBLEM AND SAVE MONEY

1181302147
  1. MOQ starts from 1 pcs
  2. Precision Capabilities
  3. Affordable Price
  4. Six different inspection options
  5. One-stop-shop solution